Breaker Size Calculator
Convert watts to amps, apply the 80% continuous load rule, and get the right breaker size with its matching copper wire gauge.
Last updated: August 2026
How to Convert Watts to Amps
Every breaker sizing problem starts with one formula: amps = watts ÷ volts. A 1,500-watt space heater on a standard 120V circuit draws 1,500 ÷ 120 = 12.5 amps. The same 1,500 watts on a 240V circuit would draw only 6.25 amps, which is why large appliances like dryers, ranges, and water heaters run on 240V — the higher voltage cuts the current in half, allowing smaller wire for the same power.
Once you know the amps, you might think you simply pick the next breaker size up. For short, intermittent loads that is roughly true. But for anything that runs for hours at a time, the National Electrical Code adds a safety margin that changes the answer — and that margin is where most DIY sizing mistakes happen.
The 80% Continuous Load Rule
The NEC defines a continuous load as one expected to run at maximum current for three hours or more — think space heaters, water heaters, EV chargers, and baseboard heat. For these loads, the breaker and circuit must be sized so the load is no more than 80% of the breaker's rating. Put another way, the circuit needs 125% of the load's current.
Our 12.5-amp space heater is a continuous load, so it needs 12.5 × 1.25 = 15.6 amps of capacity. That rules out a 15A breaker and lands on 20A. This is exactly why space heaters routinely trip 15A bedroom circuits: 12.5A is technically under 15A, but a breaker carrying over 80% of its rating for hours will heat up and trip — by design. The calculator above applies this 125% factor automatically when the continuous load box is checked.
Motor loads (compressors, well pumps, large saws) get similar treatment because motors draw far more current at startup than while running. The NEC has a dedicated set of rules for motor circuits (Article 430) that can actually allow larger breakers to ride through inrush current; for planning purposes this calculator adds a 25% margin to the running load and flags the result.
Standard Breaker Sizes and Wire Pairings
Breakers come in standard sizes, and each pairs with a minimum copper wire gauge. This pairing is non-negotiable: the breaker exists to protect the wire, so the wire must be able to carry at least as much current as the breaker allows through.
| Breaker Size | Minimum Copper Wire | Typical Use |
|---|---|---|
| 15A | 14 AWG | Lighting, bedroom outlets |
| 20A | 12 AWG | Kitchen, bath, garage outlets |
| 30A | 10 AWG | Dryer, water heater |
| 40A | 8 AWG | Range, heat pump |
| 50A | 8 AWG (6 AWG for margin) | Range, EV charger, hot tub |
| 60A | 6 AWG | Subpanel, large EV charger |
| 100A | 3 AWG | Subpanel feeder |
| 125A | 1 AWG | Subpanel feeder |
| 200A | 3/0 AWG | Main service |
These pairings assume copper conductors at a 75°C termination rating, which is standard for modern residential breakers and lugs. Aluminum wire, long runs (see our voltage drop calculator), high ambient temperatures, or bundled cables all require upsizing the wire — another reason to have a licensed electrician review anything beyond a simple like-for-like replacement.
Common Appliance Circuits
| Appliance | Typical Circuit | Notes |
|---|---|---|
| Electric dryer | 30A / 240V | 10 AWG, dedicated |
| Electric range | 40-50A / 240V | 8 AWG (or 6 AWG for 50A margin) |
| Water heater (4,500W) | 30A / 240V | 10 AWG; treated as continuous load |
| EV charger (Level 2, 32A) | 40A / 240V | Continuous — charger amps × 1.25 |
| Microwave | 20A / 120V | Dedicated circuit recommended |
| Dishwasher | 15-20A / 120V | Dedicated circuit |
| Central AC | Per nameplate | Use the "max breaker" printed on the unit |
For air conditioners, heat pumps, and other equipment with a nameplate, always follow the "maximum overcurrent protection" value printed on the unit — the manufacturer has already done the motor-load math for you. A 4,500W water heater is a good worked example of the continuous rule: 4,500 ÷ 240 = 18.75A, times 1.25 = 23.4A, which rounds up to a 30A breaker on 10 AWG wire. Size the tank itself with our water heater calculator.
Why Oversizing a Breaker Is Dangerous
Here is the single most important idea in residential wiring: the breaker protects the wire, not the appliance. A 15A breaker on 14 AWG wire trips before the wire overheats. If you swap that breaker for a 20A because it "keeps tripping," the 14 AWG wire can now carry 20 amps continuously — more than it is rated for — and it will heat up inside your walls with nothing left to stop it. That is how electrical fires start.
A breaker that trips repeatedly is telling you the circuit is overloaded or faulty, and the fix is always one of three things: move loads to another circuit, run a new circuit with appropriately sized wire, or find and repair the fault. It is never a bigger breaker on the same wire. When in doubt about what gauge is behind a breaker, check the wire itself where it enters the panel — 14 AWG and 12 AWG look similar, and outlets alone tell you nothing. Our wire size calculator covers gauge selection in more depth.
This calculator is an educational planning aid, not a substitute for your local electrical code or a licensed electrician.
Frequently Asked Questions
A 1,500W heater on 120V draws 12.5 amps. Because a heater is a continuous load, it needs 12.5 × 1.25 = 15.6A of capacity, which means a 20A breaker with 12 AWG wire. It will run on a 15A circuit but sits above the 80% limit and may trip, especially with anything else on the circuit.
4,500W ÷ 240V = 18.75 amps. The NEC treats storage water heaters as continuous loads, so multiply by 1.25 to get 23.4A. That rounds up past 25A to the standard answer: a 30A double-pole breaker with 10 AWG copper wire, which is what nearly every 4,500W residential water heater is wired on.
Only if every inch of wiring on that circuit is 12 AWG or larger — and on a circuit originally built as 15A, it usually is not. If the circuit has 14 AWG wire anywhere, a 20A breaker lets the wire carry more current than it is rated for, creating a fire hazard. A frequently tripping breaker means the circuit is overloaded, not that the breaker is too small.
The NEC sets no hard limit on outlets for residential general-use circuits. A common rule of thumb is about 10 outlets on a 20A circuit (assigning roughly 1.5A per outlet), but what matters is the actual load — a single 1,500W heater uses more capacity than a dozen phone chargers.